Workshop

  • Chain tension and sidestands

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    Q: In a world of no centrestands do you measure chain tension on the sidestand when travelling? Anon A: The obvious answer here is that if the bike was sold when new with only a propstand, the manufacturer should have given you a procedure to follow in the ownerโ€™s manual, and it would be best…

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  • 1960s Honda timing

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    Q: I would like to be advised of the correct procedure for setting the valve and ignition timing. I have a ‘confusing’ Honda manual as a guide but with flames coming from the near side inlet port, am at a loss as to knowing what to do. Please help if possible. Ron Marks A: If,…

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  • 1989 Honda CBR1000F-K scuffed cover

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    Q: I have a 1989 Honda CBR1000F-K and its looks are spoiled by a scuffed round right-hand engine cover. It appears not to have a part number that I can find anywhere, even my Haynes Manual gives nothing away. Can you help point me at someone who might know how to replace this? Stephen Guy-Clarke…

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  • 1980 Yamaha XS400SE sooted plug

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    Q: Well I’m truly stumped with this bike, I have no idea what is going on with it or what is causing the sooted plug on the left-hand pot and which I think goes hand-in-hand with the inability to rev cleanly beyond 4K revs: every ignition component has been replaced and where possible swapped with…

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  • Benelli 250cc 2C Phantom piston rings

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    Q: I am having problems trying to find a set of standard piston rings for a Benelli 250cc 2C Phantom. I have tried several websites with no luck. Can anybody out there help? Harry Duffield A: Yes, I can see this might be a problem. However if you look at eBay, particularly the US (.com)…

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  • 1982 Suzuki GN400 component finishing

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    Q: Iโ€™m currently restoring my 1982 Suzuki GN400 after recently retiring and having some time on my hands. I am looking for some advice on the best way to finish my cylinder, cylinder head and rocker cover after recently having them vapour blasted. I thought of leaving them bare, but even after a few weeks…

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  • Oxford Aqua B25 Backpack

    Oxford Aqua B25 Backpack

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    A biking backpack that doesnโ€™t intrude on your riding is a thing of pure joy. Decent shoulder and waist straps with padding and a chest strap means it is easily 300-mile comfortable, if not overloaded with parts from that autojumble. Reflective detailing aids night-time safety, two external pockets for oddments or a drink, grab handles…

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  • Shim-shimmeny!

    Shim-shimmeny!

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    Laser Tools have just added a number of valve shim tools to its growing range of motorcycle maintenance tools. These tools are indispensable when carrying out adjustment or overhaul of engine valves with solid shim-type adjustment. The Tappet Shim Pliers (part number 6489) are used to grip the shim to allow easy removal by gripping…

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  • Workshop: Kawasaki W1 overhaul

    Workshop: Kawasaki W1 overhaul

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    Kawa’s W1 is the 650 twin Blighty never built The bike is a total anathema to what we all suppose is standard Japanese industry process, right-hand gearchange, left-hand rear brake, push rod motor, separate engine and gearbox, iron barrel and alloy head. Now observe it’s a 650 parallel twin and do a double take; it…

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  • Workshop: Kawasaki Z400 rebuild: 3

    Workshop: Kawasaki Z400 rebuild: 3

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    Kawasaki Z400 engine rebuild We left off last month in a bit of a quandary after discovering how much it would cost to re-bore Steve’s Kawasaki Z400 twin engine and fit genuine new pistons. Apparently aftermarket piston kits are not readily available for this model and the price of new parts would far exceed the…

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