Workshop
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Your tip – Engine in the frame
Having owned my RD400F for 12 years I decided it was time to restore the old girl. After spending a lot of time restoring the parts, one area for real concern was to place the engine in the frame without damaging the frame or the engine. My solution is simple! I used foam insulation, the…
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Mark’s Top Three Tips – Maintenance
1 Locking washers were used in the past to stop nuts and bolts from coming undone, but the modern approach is to use a chemical solution: threadlocker. Do be aware of a few things though. There are many different types of different locking strengths for different jobs. Check the specification you need. The strength is…
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1977 Yamaha RD400
Q: I can’t seem to get electric power to my RD. When I turn the key I get no red or green light on the dash. This started after I hooked a charger to the battery. The battery is good and I have replaced the four glass fuses of the right side under the plastic…
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1995 BMW K1100LT
Q: Having followed the manual (or so I thought) to adjust the rear brake on my BMW K1100LT I was left on a dual carriageway with a seized rear brake. At first I felt it was an engine problem due to severe loss in power but I knew it was the brake when it pulled…
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Five Minute Fix – fragile fixings
Words/Pictures by Steve Cooper Once in a while thereโs a need to tight a nut or bolt on something thatโs small, fragile or mounted on a surface thatโs easily damaged. If youโre not careful the fixing ends up either not sufficiently tight or the surrounding material gets marked. Even worse you over tighten then snap…
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Your Tips – TY250 yellowing tank
In an earlier edition of Q&A Lee was asking how to restore the yellowing plastic of the petrol tank on his TY250. I had a similar issue with the expansion tank on my CX500 restoration. I ‘borrowed’ some bleach from under the kitchen sink, made up a fairly strong solution with water and immersed the…
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Kawasaki W650 Special racing exhaust
Q: I have installed a racing exhaust on my W650, which is pretty much a set of empty pipes/silencers, but did not re-jet (I wasn’t interested in the supposedly four extra bhp it was said to provide). It’s LOUD, and the backfiring was wild at first, but 3500 miles / 5500kms or so later, it’s…
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1984 Kawasaki ZX750 GPz A12 torque settings
Q: Hello! My son is living in the USA and he is in the middle of fixing up his 1984 ZX750 GPzย ย A12 American spec. He wants to know the torque setting for the bolts holding the drive chain sprocket on the rear wheel. He has set them at 29 ft-lbs, but is unsure if that…
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Five Minute Fix – remove paint from threads
Words/Pictures by Steve Cooper Weโve all been there; the painter or powdercoater forget to mask a thread. Taps and dies are good on smaller threads but what about larger ones? What if youโve already fitted key parts and access is limited? Fill the back of any holes or spaces with clean rag and add masking…
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Suzuki GS850G crash damage
Q: My bike was involved in a crash and came down on the right hand (timing cover) side. All theย electronic ignition pick-ups have been replaced by a previous owner with parts from a GS1000. I am not sure whether the black box was also replaced to match. The bike starts fine, but will not rev-out…
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