Workshop

  • Your tip – Engine in the frame

    Your tip – Engine in the frame

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    Having owned my RD400F for 12 years I decided it was time to restore the old girl. After spending a lot of time restoring the parts, one area for real concern was to place the engine in the frame without damaging the frame or the engine. My solution is simple! I used foam insulation, the…

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  • Mark’s Top Three Tips – Maintenance

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    1 Locking washers were used in the past to stop nuts and bolts from coming undone, but the modern approach is to use a chemical solution: threadlocker. Do be aware of a few things though. There are many different types of different locking strengths for different jobs. Check the specification you need. The strength is…

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  • 1977 Yamaha RD400

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    Q: I can’t seem to get electric power to my RD. When I turn the key I get no red or green light on the dash. This started after I hooked a charger to the battery. The battery is good and I have replaced the four glass fuses of the right side under the plastic…

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  • 1995 BMW K1100LT

    1995 BMW K1100LT

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    Q: Having followed the manual (or so I thought) to adjust the rear brake on my BMW K1100LT I was left on a dual carriageway with a seized rear brake. At first I felt it was an engine problem due to severe loss in power but I knew it was the brake when it pulled…

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  • Five Minute Fix – fragile fixings

    Five Minute Fix – fragile fixings

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    Words/Pictures by Steve Cooper Once in a while thereโ€™s a need to tight a nut or bolt on something thatโ€™s small, fragile or mounted on a surface thatโ€™s easily damaged. If youโ€™re not careful the fixing ends up either not sufficiently tight or the surrounding material gets marked. Even worse you over tighten then snap…

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  • Your Tips – TY250 yellowing tank

    Your Tips – TY250 yellowing tank

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    In an earlier edition of Q&A Lee was asking how to restore the yellowing plastic of the petrol tank on his TY250. I had a similar issue with the expansion tank on my CX500 restoration. I ‘borrowed’ some bleach from under the kitchen sink, made up a fairly strong solution with water and immersed the…

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  • Kawasaki W650 Special racing exhaust

    Kawasaki W650 Special racing exhaust

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    Q: I have installed a racing exhaust on my W650, which is pretty much a set of empty pipes/silencers, but did not re-jet (I wasn’t interested in the supposedly four extra bhp it was said to provide). It’s LOUD, and the backfiring was wild at first, but 3500 miles / 5500kms or so later, it’s…

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  • 1984 Kawasaki ZX750 GPz A12 torque settings

    1984 Kawasaki ZX750 GPz A12 torque settings

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    Q: Hello! My son is living in the USA and he is in the middle of fixing up his 1984 ZX750 GPzย ย A12 American spec. He wants to know the torque setting for the bolts holding the drive chain sprocket on the rear wheel. He has set them at 29 ft-lbs, but is unsure if that…

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  • Five Minute Fix – remove paint from threads

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    Words/Pictures by Steve Cooper Weโ€™ve all been there; the painter or powdercoater forget to mask a thread. Taps and dies are good on smaller threads but what about larger ones? What if youโ€™ve already fitted key parts and access is limited? Fill the back of any holes or spaces with clean rag and add masking…

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  • Suzuki GS850G crash damage

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    Q: My bike was involved in a crash and came down on the right hand (timing cover) side. All theย electronic ignition pick-ups have been replaced by a previous owner with parts from a GS1000. I am not sure whether the black box was also replaced to match. The bike starts fine, but will not rev-out…

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